Manufacturing Capabilities

State-of-the-art facilities spanning 250,000 sq ft with vertically integrated production from fiber to finished product.

250K

Sq Ft Facility

200+

Looms Installed

15

Garmenting Lines

2M+

Meters/Month

Weaving Division

Advanced Weaving Technology

Our weaving facility houses the latest generation of rapier and air-jet looms from leading European manufacturers, enabling us to produce complex fabrics with exceptional precision.

Rapier Looms

150 units - Picanol & Dornier

  • • Width: Up to 360cm
  • • Speed: 550 RPM
  • • Dobby & Jacquard heads

Jacquard Looms

50 units - Stäubli LX series

  • • Up to 12,288 hooks
  • • Complex pattern capability
  • • Photo-realistic designs

Sample Looms

10 units dedicated development

  • • Rapid prototyping
  • • Small batch capability
  • • 48-hour sample turnaround

Weaving Technical Specifications

Fabric Width 90cm - 360cm
Thread Count 60TC - 1000TC
GSM Range 80 - 800 GSM
Weave Types Plain, Twill, Satin, Jacquard, Dobby
Yarn Types Cotton, Linen, Polyester, Blends
Color Capacity Up to 12 colors (Jacquard)
Monthly Capacity 2,000,000+ meters
Lead Time 4-8 weeks (production)

Yarn Dyeing Facility

In-house yarn dyeing with 20+ HTHP machines. Pantone matching, color consistency across batches, eco-friendly dyes.

Garmenting Technical Specifications

Production Lines 15 lines (1,200 machines)
Daily Capacity 50,000 pieces
Machine Types Lockstitch, Overlock, Flatlock, Coverstitch
Cutting CAD/CAM automated, 100 ply
Embroidery 20 multi-head machines
Printing Screen, Digital, Heat Transfer
Finishing Washing, Pressing, Folding
QC Standard AQL 2.5, 4-Point System
98.5%

First Pass Yield

<0.5%

Defect Rate

Garmenting Division

Full-Service Manufacturing

Our garmenting facility offers complete cut-make-trim (CMT) services with 15 dedicated production lines capable of handling orders from 500 to 500,000 pieces.

1

Pattern & Cutting

CAD pattern development, grading, marker making. Automated cutting with Gerber systems, up to 100 ply.

2

Sewing & Assembly

Skilled operators on modern machines. Inline quality checks at every 5 operations.

3

Finishing & QC

Washing, pressing, thread trimming. 100% visual inspection plus AQL sampling.

4

Packing & Shipping

Custom packaging, retail-ready options. Direct shipping to distribution centers worldwide.

Additional Services

Supporting services to deliver complete textile solutions

Design Studio

In-house design team for pattern development, color consultation, and trend forecasting.

Testing Lab

In-house testing for colorfastness, shrinkage, tensile strength, and pilling resistance.

Logistics

Warehousing, consolidation, and direct shipping via sea and air to all major ports.

Ready to Discuss Your Project?

Let our team assess your requirements and provide a detailed capability match.

Request Capability Assessment